
Unit 1: Introduction
GL4xxe Series Service Manual
1-4
THEORY OF OPERATION
When activated, media is fed past the print head by an integrated drive train. The drive train is electric, stepper
motor driven and coupled to a gear, pulley, and belt configuration located on the electrical side of the printer’s
center frame. A pulley is concentrically attached to the motor spindle and provides differential torque to a series of
pulleys via three timing belts. These pulleys, with gears concentrically attached, provide movement to the platen
roller spindles and provide media movement through treading contact with the roller.
Two separate stepper motors, transfer torque to the ribbon supply and ribbon rewind spindles by way of a belt
designated for each, and engaged on the opposite end, a pulley for each spindle. The pulleys located on the
printer’s electrical side, are directly attached to gears on the print side. When the ribbon spindles’ gears are
engaged with their respective pulley/gear combo, a separate gear, pulley, and belt configuration transfers torque
from the ribbon rewind spindles to ribbon rollers via a single timing belt located on the printer’s print side. The
ribbon rewind spindle rotates on axis while maintaining its projectory to takeup and rewind used ribbon.
To facilitate removal of the used ribbon material, it is wound onto a cardboard sleeve referred to as a core. The
core is inserted onto the spindle’s boss and rotates in unison. When rewinding is complete, the core is removed
along with the used ribbon material and a replacement core is inserted in its place.
Paper guides within the chassis assembly ensure the media remains properly positioned beneath the print
assembly and is fed unimpeded from the printer’s rear through to the front.
A series of strategically located sensors and switches send signals to the processing unit. Some sensors are two
part consisting of transmitting and receiving components. The transmitting component is mounted opposite of the
receiving component so that media may pass between the two. When present, the media blocks sensor
transmission from reaching the receiver. The processing unit in turn sends response signals to the various features
based on programmed and received data. These signals, are the controlling force of mechanical activities.
The print head, through thermal heat, inductively provided by electrical supply, transfers print images onto the
media as it passes. The print image may be manifested through either a direct process initiated through a chemical
reaction to the heat from within the label media or transferred from the ink coated ribbon stock.
Predetermined voltage supply of alternating current, from an independent source, is required for proper function.
The printer’s integrated power panel transforms the supplied voltage to direct current which is mediated to the
various circuitry. This circuitry is comprised of properly positioned transformers, relays, diodes, resistors, and chips
which sends, receives, and processes communication data throughout the system.
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